Method of making storage-battery electrodes.



ollowing is inner-c; HUBBELIt-OE NEWAR miw anasnrr METHODOE MAKINGASTQMGE BATTERY'ELEOTEODES. 1

Ila-Drawing,

To all whom. it mag concern.

Be-it known that; I, HARRY O. ,HUBBELL, a: c1tizen of the United Newark; in-the county of Essex and Stateof ew Jersey, haveinventedcertainnew and usefulzlinprovements in a Method of Making: Storage-Battery Electrodes, of whichlthe a specification.

My; present invention relates'to an im- 1 proved storage battery electrode, that spe pornds, for example, nickel, cobalt,

- as the chlorid cifically described being especially adapted for use in batteries with-unchanging alkaline electrolyte, and-further relates to a method of making same. The electrode in its makeup comprises elongated members, each of which consists of elongated ortions attachedtogether side by side, one portion' beingactive material and the other being a metal.

The other features of this new electrode and its advantages will appear from an understanding of the following specification, wherein I have described and claimed one general method, now known to me, of making the electrode, but it will be understood that this is not necessarily the only method. Further, in the following description of the process, I refer specifically to nickel and cob alt, but this is not to be taken as limiting the electrode and the process to these metals only. Thus, all of the metals and their comiron, cadmium, and their active oxygen compounds, etc., that are suitable for use in con nection with storage battery electrodes, are, in general, capable of use in my new e1ectrode.

Proceeding now with the description of a specific instance of the process of making the new electrode where nickel or such corresponding metal as cobalt is used, I preferv to mix together enough ofthe finely divided metallic nickel or cobalt, or both, with the hydroxid of nickel or make the mixture 2. good conductor.

I prefer to obtain the finely divided metallic nickel or cobalt in a novel manner. Thus, I take of nickel or cobalt, and electrolyze it in a vessel containing a quantity of mercury in its bottom and further containing suspended therein an anode of nickel or cobalt. The effect of the electrolysis is that the nickel or cobalt is deposited on the mercury and seems toamalgamate therewith. The electrolysis having proceeded,

' Specification-o1 Batters-Patent.- Application .filed November 23, 1910. Serial No. 593,760.,

States, residing at tllllIl'g ductor. This mixture'when in any suitable manner inpreferably consisting" of. no'nvconducting ma strips,

cobalt, or both, to

a solution of the metals, such' Patented'Nov. 25, 1913.

the finely divided. nickel or= cobalt is ob- I tained by removing the excess of mercury. from the amalgam by pressure andby disproper regulation of temperature; This leavesa. which is easily, reduced toa powder in a suitable mill; In fact an ordinary mortar and pestle may be used for small quantities. As. already stated, if enough of this finely divided metallic nickel or cobalt is intimately mixed with their hydroxids, it will make the mixture at 'good electrical conwet is deposited rows on a plate,

terialinlaid with narrow. conductin the material being; deposited. on sai Preferably, after drying, the plate-holding these elongated portions of material is immersed in a nickel or cobalt plating solution strips.

and metallic nickel or cobaltis deposited on.

the exposed surfaces of the material. In the plating operation, there will be a suitable plating solution ofnickel. or cobalt. and a nickel or cobalt anode, whereas the material .on' the conducting st'ripsof the plate will be the" cathode.

' It. will be understood that the elongated portions of active material will be coated with metal only on their upper sides which are not in contact with the plate. when a plate of the form described is used to support. the rows of material, the metal will be deposited on each portion .inthe form of an elongated trough, the open side of the trough being where the material contacts with the plate. The result is that a filament or thread'is produced which may be describe'd'as consisting of an elongated portion of active material provided with a metallic trough-like coating. These threads, filaments, fibers or ribbons are then re moved fromthe plate and massed together and compressed to produce a cake which is then surrounded by a suitable conducting envelop.

The result of the fact that the metallic coating of the individual filaments covers the active material only on one side, as distinguished from completely surrounding it, is that the active material is thereby made perfectly accessible to the electrolytic action when the electrode made out of the filalncnts is actually used in thestorage battery. Under this electrolytic action, theoff the, remainder in a retort under friable mass of nickel or cobalt Indeed, v

divided nickel and cobalt become con vertedinto their respective hydroxidsml urthermore, it will be a parent that a filament composed entirely. o finelfy divided nickel or cobalt with a coating\ 0. nickel or cobalt deposited on one side t ereof, may be used because said finely divided metals may be subsequently oxidized in the storage battery of such filaments for an using a plurality electrode. Again, the filaments of active material formed in some such way as described preparatory to being coated on one side with the metal, mayconsist entirely of the oxygen or hydroxid compounds of the all times usefulactive materials.

' tery 4 5 v this is not to be recommended since the car bon or gra hite, after it has performed its ofiice of ma ing the material a conductor, is

useless in the material because it is inactive and 1s not sub ect to ox dization and reduct1on.to store and give forth energy in the storage battery, whereas the finely. divided metals and their ox gen derivatives are at .The resulting electrode has unusually high capacity and conductivity; in short, is very efiicient. e A

In the cla'imwhich specify nickel, .the expression nickelactive -material is intended to include either finely divided metallic nickel or oxygen compounds of nickel such as hydroxid or oxid or a mixture of both. It further includes such an equivalent of nickel as'cobalt in any of the aforesaid -fo'rms, whether alone or admixed with' nickel.

Having thus described my invention, what I claim is: I

1. The process of making a storage batmetal oneside of a filamentshaped portion of active material and massing together a plurality of the resulting filaments.

. 2. The process of making a storage batelectrode consisting in coating with tery electrode consisting in "electro-depo'siting a metal upon one side of a filament shaped portion of active material and massing together a plurality of the resulting filaments.

3. The process of maldng a storage bat-- "tery electrode consisting in e positing a filament shaped portion of active material upon a conducting surface, and electro-d'epositmg a metal upon'the exposed portion of sai active material, and massing together a plurality ofthe resulting filaments.

4. The tery electrode consisting in electro-depositing a metal upon one side of a filament shaped portion of active material containing finely divided metal to increase conductivity, and massing together .a plurality of the resulting filaments.

5. The process of makin a storage battery electrode consisting in depositing a filament shaped portion of active material containing finely divided metal upon a conductin surface, electro-depositing a metal upon t e exposed portion of said active material, and massingtogether a plurality of the resulting filaments. Y

6. The process of making astorafe battery electrode consisting in electroepositing. a metal upon one side of a filament shaped portion of active material containing a finely divided metal corresponding with the metal of the active mater al, and

massing together a plurality of the resulting filaments. I

7. The process of making a storage battery electrode consisting in electro-depositing nickel upon one side of a filament shaped ortion of nickel active material, and massmg together a plurality of the resulting filaments.

In testimony whereof I aflix'my signature in presence of two witnesses.

HARRY C. HUBBELL.

Witnesses:

E. W. SCHERR,JI., EDNA A. MORELAND.

process of making a storage bat- 

